The making of a rosette |
To make a rosette might seem as an incredibly
time consuming and difficult task; of course with time and experience
one can get proficient at it, but even still it is very time
consuming. Here's an explanation of the basic reasons
for doing that. Now, how do you actually make it? In this mosaic, there are 7 different rows that alternate to give the repeating pattern. Now the actual work can begin. Each color represents a kind of veneer (3 different kinds in this example). All the veneer have to be exactly the same thickness (0,6 mm for this). First you need to make 7 blocks (stacks) of veneer following the scheme. Once you have the blocks, you need to cut strips along the grain roughly 1mm thick. This strips will need to be stacked in
the proper order to form the planned design; two problems araise at this
stage: first, since the height of every single mosaic square is already
fixed by the veneer thickness, you have to carefully thickness every strip
to the same dimension as the veneer (0,6mm) in order for the mosaic to
look as it is made by square blocks; second, the mosaic will not be mounted
in a straight line, but on a circle instead, so you better thickness the
strips thinner on the 'bottom' side and thicker on the 'top' side. You
can see that this way the blocks will not be square (or just a few of
them), but life's not perfect... I prefer to stay on the thick side, so
the mosaic will look slightly wider. If you are confused and don't understand
what i'm talking about, don't worry, just keep reading. When all the strips are ready, you can glue them together to form a mosaic 'stick'; i make this with 13 strips in this example, enough for a whole repeating pattern. These are glued in a pipe section, about the diameter of the finished mosaic in place. Once glued, you should check top and bottom width of the stick and make necessary adjustments. Next, the sticks are cut in slices slightly thicker than the finished rosette (about 2mm). A table saw with a fine blade helps quite a bit. Now you need to cut strips of veneer that will make the outer and inner bands, and they should be closely as wide as the mosaic's thickness (2mm). Arrange them in the planned sequence. You could now cut a groove in the top
and assemble the whole rosette in it; i like much more to assemble it
in a groove cut in a piece of metacrilate (plastic); when it's dry you
can easily get it out. That gives me more time to assemble it and when
i glue it into the top, the process is much quicker avoiding to get too
much water in the wood, that could cause the top to warp. That's about it! Now sand the exposed face flat (when it's dry!), so it can glue perfectly in the groove you'll cut in the top, and glue it in there. |